Revolutionizing Smart Automation

A Fusion of Robotics and Connectivity

A Fusion of Robotics and Connectivity

The year 2023 saw remarkable advancements in various fields, particularly in the area of robotics. This was driven by the impetus of AI, robust software development, and transformative growth in the logistics sector. These key trends have shaped a dynamic landscape, emphasizing the accelerated evolution of robots in response to the demands of an ever-changing technological era.

Advancements in software have focused on fostering streamlined collaboration and innovation. At the same time, the integration of Information Technology (IT) and Operational Technology (OT) has highlighted the critical importance of stable hardware connectivity for optimizing operational efficiency. This foundational aspect of stable connectivity serves as the backbone, ensuring seamless and efficient communication within the intricate web of technological developments.

The projected Compound Annual Growth Rate (CAGR) of 46% for collaborative robots (cobots) in the logistics sector from 2023-2027 is noteworthy. This growth is driving the logistics industry to embrace increased automation. According to The Robot Report, a company has achieved a remarkable 500% surge in efficiency and order accuracy, thanks to the strategic utilization of robotics in its fulfillment center.

The increasing prevalence of AI, smart factories, and robotics underscores the growing importance of human-machine collaboration in machinery. As a prominent specialist in connectors, Nextron specializes in delivering advanced connectivity solutions designed for industrial applications and automation systems.


Mastery of Industrial Connectivity

Mastery of Industrial Connectivity

Demonstrating exceptional manufacturing capabilities, Nextron offers tailored solutions adhering to PICMG specifications. This commitment extends to providing cost-effective automation solutions seamlessly integrating advanced technologies, incorporating waterproofing and heat dissipation features.

Addressing logistics and production challenges, Nextron's modular solutions cater to diverse industrial needs. The portfolio includes vibration-resistant components, an innovative dual-lock series, and a high-performance HD series. Effective wiring is emphasized for robust signal transmission over long distances, meeting varied industrial demands with precision.

In the context of Autonomous Mobile Robots (AMRs), the importance of Vision and Optical Systems is highlighted, ensuring optimal functionality and enhancing overall operational efficiency. This pragmatic approach positions Nextron as a reliable contributor to the evolving landscape of industrial connectivity.

AMRs and delivery products require connectors with enhanced features to withstand challenges such as vibrations, ensuring reliable connectivity in dynamic industrial environments. Nextron's advanced connectors are designed to address these challenges, ensuring stable and uninterrupted connections as AMRs navigate their dynamic environments. This strategic development emphasizes the critical role of reliable connectivity in supporting the seamless and efficient operation of AMRs in diverse industrial applications.

The latter part delves into specific scenarios, showcasing our proficiency in various robots and machine automation applications within smart factory environments, focusing on the applications and solutions related to Industrial Robots and Autonomous Mobile Robots.


 

From Industrial Robots to AMRs

 

Industrial Robots

Robotic arms play a crucial role in modern manufacturing, demanding durable wiring and critical stability at every connection point for optimal machine automation. Nextron offers a comprehensive lineup, including industrial-grade SPE connectors, the Chameleon Series, the Gecko HD series, and sensor connections. These components ensure the seamless and efficient operation of intelligent manufacturing processes.

SPE connectors

SPE connectors

Single Pair Ethernet (SPE) transforms network technology, seamlessly merging data transmission and power delivery over a single pair of data lines (PoDL). Its primary advantage is a significant reduction in cable weight, simplifying installations while meeting the demands of modern industrial applications, including Industry 4.0 and AIoT technologies.

SPE's versatility is evident in its ability to cover distances up to 1,000 meters, support data rates up to 1 Gbps, and deliver power up to 50 watts. These features make SPE an efficient solution for various applications, especially in Industry 4.0 and AIoT. Adhering to standard specifications (IEC 63171-2 and IEC 63171-5), SPE ensures reliability and compliance with industry norms.

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 Chameleon Series

Chameleon Series

Tailored for industrial use, the Chameleon Series features a patented Bidirectional Release System for seamless blind-mating, enhancing operator convenience by allowing easy connector release on both sides of robotic vests. The auto-coupling locking system ensures a secure connection with a simple click, making it ideal for devices like industrial exoskeletons.With a rugged metal design, intuitive blind mating, and a user-friendly unlock system, the Chameleon Series gains widespread acceptance in Industrial IoT (IIoT) applications, optimizing operations across a range of industrial scenarios.


  
Gecko HD series 

Gecko HD series

The Gecko HD Series, a standout in industrial applications, provides an advanced solution for compact and lightweight high-speed data transmission. Positioned as the premier choice for industrial connectivity, it seamlessly integrates durability, versatile data transmission, and user-friendly design to meet the evolving demands of the Industrial Internet of Things (IIoT) landscape. With an impressive durability of 200 or 2500 cycles and a rated current of 2A per pin, the series ensures consistent and reliable performance, complemented by its IP67 compliance (mating) according to IEC60529 standards for robust operation in demanding environments.

Adding to its appeal, the Gecko HD Series offers versatile data transmission options, including USB 2.0, USB 3.1 Gen 2, and HDMI 2.0 configurations. The series features an aluminum alloy shell, emphasizing lightweight construction without compromising structural integrity. This strategic design strikes a balance between performance and affordability, effectively addressing both weight and cost considerations. With user-friendly attributes such as keying and color codes, the series facilitates straightforward and error-free connections, solidifying its reputation as a dependable choice for precision and efficiency in industrial settings.

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AMRs & Delivery Robots

  

Power Charging Interface
Power Charging Interface

The Power Charging Interface revolutionizes AMR charging in industrial automation, supporting up to 260A with shared male-female ends for reliable performance across applications. Its patented unisex design, incorporation of Crown Spring and Signal Pins, and commitment to finger-proof safety (IPXXB compliant) exemplify adaptability.

Additionally, designed for electric motorcycle recharging, it ensures robust industrial performance with durability of up to 4,000 cycles. Compliant with IP67 standards (Mating) and resistant to vibrations (10 to 500Hz, per-axis acceleration of 10g), this connector excels in challenging environments, ensuring a dependable charging experience.

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 Rectangular Connector

Rectangular Connector

The connector is designed for AMRs and offers compact, durable solutions with 44 anti-vibration contacts. It is ideal for high-density applications in Automated Storage and Retrieval Systems and ensures reliable communication in demanding industrial environments.

It prioritizes operational efficiency, providing easy mating and un-mating, precise connections, and resilience in challenging conditions. With Cat.5E capabilities, it supports efficient data and power transmission. The user-friendly design ensures a seamless experience, while the latch-lock mechanism simplifies swapping processes. Resistant to vibrations (20-500Hz), it guarantees stable performance in dynamic industrial settings, enhancing overall AMR connectivity and efficiency.

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LiDAR/ Radar Connector 

LiDAR/ Radar Connector

The LiDAR/Radar Connector is a cutting-edge solution, featuring a 4-way SPE connector (1Gbp/s, 8A/pin, 60VDC) in a compact design. LiDAR technology, vital for Level 5 autonomous cars, plays a key role in supporting Advanced Driver Assistance Systems (ADAS) across diverse applications like heavy commercial trucks, indoor/outdoor mobile robots, and traffic control systems.

The LiDAR/Radar Connector ensures reliable and efficient connectivity, playing a key role in the seamless integration of LiDAR technology in Automated Mobile Robots (AMRs).

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