Nextron Prototyping Capability Upgrade

06 May 2022

Nextron Prototyping Capability Upgrade

In order to meet the diverse needs of clients, Nextron constantly explores new designs and simulation methods. New equipment is frequently introduced to enhance product quality and efficiency.

This year, materials for mass production are available for 3D printing, benefiting several prototyping processes such as those of EV charging inlets and sockets.

The newly introduced 5-axis CNC machine significantly improved the advanced processing capability of materials such as steel, facilitating the production of heat-dissipation components.

By pursuing continuous improvement, Nextron aims to provide the best integrated service to our customers.
 
 
Case 1 (DC Charging Port Sample)
  • Customer’s requirement: Heat resistance above 90 degrees
  • Solution: 3D printing
  • Equipment: Markforged-X7 Type
  • Printing method: FDM / Hot Melt Stacking
  • Print size: 330mm x 250mm x 200mm (X, Y, Z)
  • Resolution: 50μm/ layer
  • Nozzle: Double nozzle
Material Distribution Detail of Product Material Characteristic Chart
 Onyx+Carbon Fiber: A blend of both materials, comparable in strength to aluminum alloys
Composite Material  Features
Onyx
Heat resistant | Resilient | Does not Bend Easily
Carbon fiber  
Lightweight | Resilient | Easily bent
 
Read More: 3D Printing (LCD)
Case 2 (Co2 Laser Cutter)
  • Customer’s requirement: DC Charging Port Sample
  • Solution:Co2 Laser Cutter
  • Equipment:FLUX|Beambox Pro

Equipment Features

  • Watts: 50W
  • Work Area:60*37.5*8cm
  • Supported formats:JPG | PNG | SVG | DXF | AI | PDF
  • Processable materials
  • Cutting - wood | acrylic | cardboard | leather | felt
  • Engraving - Anodized metal - Stainless steel (requires spray) - Clear glass
 
Case 3 (5 Axis CNC)
  • Customer’s requirement: Coaxial connectors for low-volume production
  • Solution: CNC
  • Equipment: CNV-750
  • Material: Zinc alloy
  • Accuracy:± 0-0.04
Equipment Features
  • Improved quality and efficiency
  • Increased flexibility and complexity of processing
 

 

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